Bauxite is extracted through open cast mining and converted to alumina, usually close to the mine. The alumina powder is shipped to aluminum smelters worldwide where it is smelted and cast into aluminum billets, blocks, and ingots before being cut to manageable sizes using large circular saws.
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Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. The Bayer process, discovered in 1887, is the primary process by which alumina is extracted from bauxite.
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The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide). Bauxite, the most important ore of aluminium, contains only 30–60% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide.
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Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply remelting the metal, which is far less expensive and energyintensive than creating new aluminium through the electrolysis of aluminium oxide (Al 2 O 3), which must first be mined from bauxite ore and ...
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